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Shanghai Vithy Filter System Co., Ltd.

Add: No. 69, Linchang Road, Pudong New District, Shanghai

Tel: +86.21.58999972; +86.21.58999895; +86 15821373166 (WhatsApp/WeChat) 

Fax: +86.21.58999717

Email: sales@vithyfilter.com; export02@vithyfilter.com

Website: www.vithyfilter.com

www.vithyfiltration.com; vithyfilter.en.alibaba.com

24h Pre-sales/After-sales Service Telephone: +86.15801983997


Product Details:

Introduction




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VITHY® VZTF series Automatic Candle Filter (also called Cake Layer Filter or Self-cleaning Filter) is a new type of pulse-jet cleaning filter. The filter is a fine filtration equipment developed by our R$D team based on traditional similar products. It integrates multiple pipe filter elements inside. It 1) has a unique structure, and it is 2) small, 3) efficient and 4) easy to operate, with 5) low filtration cost and 6) no environmental pollution.

Specifically, the filter 1) cleans the filter elements through pulse-jetting the filter cake, 2) runs automatically in a closed environment, 3) has a large filtration area, 4) has a large dirt-holding capacity, and 5) has wide application. The VZTF series Automatic Candle Filter has five functions: direct filtration, pre-coating filtration, slurry concentration, filter cake recovery, and filter cake washing. It can be applied to various complex filtration occasions such as high solid content, viscous liquid, ultra-high precision, and high temperature.




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Principle of Operation

VITHY® VZTF Automatic Candle Filter integrates multiple porous cartridges inside a sealed container. The outer surface of the cartridge is covered with a filter cloth. When pre-filtering, the slurry is pumped into the filter. The liquid phase of the slurry goes through the filter medium into the center of the porous cartridge, and then collects to the filtrate outlet and discharges. Before the filter cake forms, the discharged filtrate is returned to the slurry inlet and sent to the filter for circulating filtration until the filter cake forms (when the filtration requirement is met). At this time, a signal is sent to stop the circulating filtration. The filtrate is sent to the next process unit through a three-way valve. Then the filtration begins. After a time, when the filter cake on the porous cartridges reaches a certain thickness, a signal is sent to stop feeding. Then, the residual fluid inside the filter is discharged. And a signal is sent to start pulse-jetting (with compressed air, nitrogen, or saturated steam) to blow the filter cake off. After a time, a signal is sent to stop pulse-jetting and open the filter residue outlet for discharging. After discharge, the outlet is closed. The filter returns to its initial state and is ready for the next round of filtration.



Product Features

■ Automatic control of the whole process

■ Wide range of applications and great filtration effect: Plum blossom-shaped cartridge

■ Smooth operation and reliable performance

■ Low labor intensity: Simple operation; automatically pulse-jetting to clean the filter; automatically unloading the filter residue

■ Low cost and good economic benefit: Filter cakes can be washed, dried, and recycled.

■ No leakage, no pollution, and a clean environment: Airtight filter housing

■ Complete filtration at once



Specifications

Filtration Area

1 m2-200 m2, larger sizes can  be customized

Filtration Precision

1μm -1000μm, depending on the choice of the filter  element

Filter Element

Filter cloth (PP,  PET, PPS, PVDF, PTFE, etc.),

cartridge (FRPP, PVDF, 304/316L)

Design Pressure

0.6MPa/1.0MPa, higher pressure can be customized

Filter Housing Diameter

Φ300-3000, larger sizes can be customized

Filter Housing Material

304/316L/2205/carbon steel/plastic lining/spray coating/titanium,  etc.

Bottom Valve

Cylinder rotation and fast flip-open,

butterfly valve, etc.

Maximum Operating Temperature (℃)

260℃Stainless steel cartridge: 600℃

Control System

Siemens PLC

Optional Automation Instrumentation

Pressure transmitters, level sensor, flowmeter, thermometer,  etc.

Note: The flow rate is affected by the viscosity, temperature,  filtration precision, and particle content of the liquid. For details, please  contact VITHY® engineers.



No.

Filtration Area
 (m2)

Amount of Filtration
 (m3/h)

Filter Housing Volume

(L)

Feed Inlet/ Filtrate Outlet Diameter
 (DN)

Filter Residue Outlet Diameter (DN)

Filter

Housing

 Diameter

(mm)

Total Height
 (mm)

Filter Housing Height
 (mm)

Sewage Outlet Height (mm)

1

1

2

140

25

150

458*4

1902

1448

500

2

2

4

220

32

150

458*4

2402

1948

500

3

3

6

280

40

200

558*4

2428

1974

500

4

4

8

400

40

200

608*4

2502

1868

500

5

6

12

560

50

250

708*5

2578

1944

500

6

10

18

740

65

300

808*5

2644

2010

500

7

12

26

1200

65

300

1010*5

2854

2120

600

8

30

66

3300

100

500

1112*6

4000

3240

600

9

40

88

5300

150

500

1416*8

4200

3560

600

10

60

132

10000

150

500

1820*10

5400

4500

600

11

80

150

12000

150

500

1920*10

6100

5200

600

12

100

180

16000

200

600

2024*12

6300

5400

800

13

150

240

20000

200

1000

2324*16

6500

5600

1200



Filter Cloth

No.

Name

Model

Temperature

Squashed-Width

1

PP

PP

90℃

+/-2mm

2

PET

PET

130℃

3

PPS

PPS

190℃

4

PVDF

PVDF

150℃

5

PTFE

PTFE

260℃

6

P84

P84

240℃

7

Stainless Steel

304/316L/2205

650℃

8

Others



 



Industry Cases

■     Filtration of Filter Aids:

Activated carbon, diatomite, perlite, white clay, cellulose, etc.

 

■     Chemical Industry:

Medical intermediates, filtration, and recovery of catalyst, polyether polyols, PLA, PBAT, PTA, BDO, PVC, PPS, PBSA, PBS, PGA, waste plastics, titanium dioxide, black toner, refining biomass oil from straw, high purity alμmina, glycolide, toluene, melamine, viscose fiber, decolorization of glyphosate, refining brine, chlor-alkali, recovery of polysilicon silicon powder, recovery of lithium carbonate, production of raw material for lithium battery, filtration of solvent oils such as white oil, filtration of crude oil from oil sands, etc.

 

■     Pharmaceuticals Industry:

Medical engineering, bio-pharmaceutical industry; vitamin, antibiotic, fermentation broth, crystal, mother liquor; decarbonization, suspension, etc.

 

■     Food Industry:

Saccharifing fructose into solution, alcohol, edible oil, citric acid, lactic acid, lycopene, decarbonization and decolorization of monosodium glutamate; yeast, fine filtration of soy protein, etc.

 

■     Waste and Circulating Water Treatment:

Heavy metal wastewater (electroplating wastewater, wastewater from circuit board production, hot-dip galvanizing wastewater), battery wastewater, magnetic material wastewater, electrophoresis, etc.

 

■     Dewaxing, Decolorization, and Fine Filtration of Industrial Oils:

Biodiesel, hydraulic oil, waste oil, mixed oil, base oil, diesel, kerosene, lubricant, transformer oil

 

■     Dewaxing and Decolorization of Vegetable Oil and Edible Oil:

Crude oil, mixed oil, peanut oil, rapeseed oil, corn oil, sunflower seed oil, soybean oil, salad oil,mustard oil, vegetable oil, tea oil, pressed oil, sesame oil

 

■     Automotive Electronics:

Abrasive slurry, iron mud, graphene, copper foil, circuit board, glass etching solution


■     Metallic Mineral Smelting:


Lead, zinc, germanium, wolfram, silver, copper, cobalt, etc.


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